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Manufacturing-Molding
Sand
undergoes rigorous process controls at
Michigan Steel. In the no-bake
molding process, which is capable of producing a wide range of mold sizes
in two molding centers, the
chemical and sand temperatures are controlled with designated heaters.
The
chemical binders and sands are mixed in state-of-the-art, high intensity
mixers capable of producing up to 1,000 pounds of mixed sand per minute.
Shell molding is also used at Michigan Steel.
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The
two computer controlled, Airset No-Bake molding systems assure perfect
repetition of the process parameters. The maintenance diagnostic system
minimizes downtime. |

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Pattern
entry, mold filling, compaction, strike-off, rollover, mold stripping, and
pattern exiting are computer controlled. |
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Automatic
mold close up eliminates labor and provides for the precise closing of
every mold. Final inspection of a mold prior to closing assures mold
quality. |

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Molds
are conveyed to two separate mold storage pouring zones and the cooling
area by computer controlled power conveyors. Castings are produced
weighing up to 3000 pounds with tolerance as close as +/- .045. |
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Meeting
your exact specifications and requirements is assured by our more than 35
years of experience in producing shell molded castings. We
specialize in casting sizes from ounces to approximately 500 pounds with
repeatable tolerances as close as +/- .030. |

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ColshelŪ
is a unique method of producing contoured molds using a chemical coated,
sand and gas vapor curing. We produce castings weighing from ounces
to approximately 75 pounds with tolerances as close as +/- .045. |
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