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Manufacturing-Molding

Sand undergoes rigorous process controls at Michigan Steel.  In the no-bake molding process, which is capable of producing a wide range of mold sizes in two molding centers, the chemical and sand temperatures are controlled with designated heaters.  The chemical binders and sands are mixed in state-of-the-art, high intensity mixers capable of producing up to 1,000 pounds of mixed sand per minute.  Shell molding is also used at Michigan Steel.

 

 

The two computer controlled, Airset No-Bake molding systems assure perfect repetition of the process parameters. The maintenance diagnostic system minimizes downtime.

Pattern entry, mold filling, compaction, strike-off, rollover, mold stripping, and pattern exiting are computer controlled.

Automatic mold close up eliminates labor and provides for the precise closing of every mold.  Final inspection of a mold prior to closing assures mold quality.

Molds are conveyed to two separate mold storage pouring zones and the cooling area by computer controlled power conveyors.  Castings are produced weighing up to 3000 pounds with tolerance as close as +/- .045.

Meeting your exact specifications and requirements is assured by our more than 35 years of experience in producing shell molded castings.  We specialize in casting sizes from ounces to approximately 500 pounds with repeatable tolerances as close as +/- .030.

ColshelŪ is a unique method of producing contoured molds using a chemical coated, sand and gas vapor curing.  We produce castings weighing from ounces to approximately 75 pounds with tolerances as close as +/- .045.

Equipment
  • Air Set  molding - "Fastloop"

    • IMF Computer Molding

      • Box size up to 42" x 42"

      • Up to 17" Cope, 17" Drag

      • 30 molds/hour

      • Up to 1,000 pounds

  • Air Set Floor Molding - "Quickloop"

    • IMF Computer Controlled Molding

      • Box Size up to 27" x 27"

      • Up to 12" Cope, 12" drag

      • 50-55 molds/hour

  • Air Set Molding

    • Up to 3,000 pounds

  • Shell Molding

    • Shalco Hutches, model 2030

    • Shalco Hutches, model 3040

    • Up to 50 molds/hour/machine